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High Hardness of Regular Glow Powder: The hardness of standard glow powder can cause friction during the injection molding process. This friction creates impurities that mix into the plastic and glow powder mixture, ultimately causing the frames to turn black, affecting their glowing effect.
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Excessive Glow Powder Ratio: The 20% addition of glow powder is too high, increasing the friction coefficient. The combined effect of the powder’s hardness and the high addition ratio exacerbates the friction issue, making the problem more pronounced.
Based on these findings, we provided Nike with two solutions:
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Use Plastic-Specific Glow Powder: We recommended Nike use our specially developed glow powder for plastics. This glow powder undergoes a unique treatment process that increases its lubricity, making it more compatible with plastic materials. This reduces friction during production, minimizes impurities, and significantly lowers the risk of the frames turning black. It also preserves the original color and glowing brightness of the final product.
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Optimize the Glow Powder Addition Ratio: We suggested that the glow powder be added at a ratio of no more than 10% to 15%, and no less than 5%, to ensure a visible glowing effect. The addition ratio should be adjusted according to the desired brightness and cost constraints until the optimal balance is found.
In the next stage of development, Nike followed our advice and created multiple prototypes with varying addition ratios. As they gradually increased the glow powder ratio and fine-tuned the injection molding equipment to reduce friction, they were able to achieve a 10% ratio product. After considering market pricing, Nike finally settled on a 7% addition ratio. The resulting plastic eyeglass frames, which glow for an extended period, not only meet Nike’s fashion and creative requirements but also solve the technical challenges. These frames now stand out in the market as a highly competitive novelty product.
Why Choose Our Plastic-Specific Glow Powder?
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Reduces Friction: Our unique treatment technology effectively reduces friction between the glow powder and plastic during the manufacturing process, minimizing the risk of the final product turning black.
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Compatible with Various Processing Methods: Our plastic-specific glow powder is not only suitable for injection molding but also adapts perfectly to extrusion, blow molding, and other plastic processing methods, ensuring consistency and high-quality results in production.
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Stable Glowing Effect: When added in the appropriate ratio, our glow powder provides a striking glow that lasts and maintains stable glowing performance over time.